About Us
Tulsi Foundries Limited is a renowned manufacturer, supplier and exporter of ductile iron casting components such as Companion Flanges, End Yokes, Flange Yokes, Differential Housings, etc. We have a strong quality management system conforming to TS 16949:2002 and ISO 9001:2000 certification. We also provide casting and machining services. Our specialty includes brake parts for passenger cars, commercial and heavy vehicles. We are exporting our products to the markets of UK and USA. Tulsi Foundries Limited was promoted as a joint venture organization by Alucast Foundries Belgaum Pvt. Ltd., Belgaum and Metal Link Alloys Ltd., Daman, in 2004. The company has a DISA 2110 MK2 High Pressure molding line. Our product range has wide area of applications and is used in the cross-section of industries like engineering, automotive, automobile, refrigeration, locomotives, electronics, air conditioning, etc. The company's sales volume has touched the figures of US$ 9 million. Some of our renowned clients are Arvin Meritor, Bosch Chassis Systems, Haldex India, Spicer India, ZF Steering Gear, amongst others. Our future plan includes the installation of one more high pressure molding line in the next five years. We are a proud member of Confederation of Indian Industry (CII), Engineering Export
Promotion Council of India (EEPC), and Federation of Indian Export
Organisations (FIEO).
Product RangeWe are specialized in the manufacturing of ductile iron castings. Following is the product range of Tulsi Foundries:- Brake Systems for Passenger Car: Calipers, Twin Calipers, Carriers
- Heavy Vehicle Brake Systems
- Drive Shafts for Passenger Car: Companion Flanges, End Yokes, Flange Yokes
- Compressors: Crank Shafts
- Steering Gears for Heavy Vehicles
- Other Products: Housing Covers, Body Castings, OPVL Blocks, Front Wheel Hubs, etc.
Quality
Quality
is paramount for Tulsi Foundries. The superior quality raw materials used in
the manufacturing process include CRCA Scrap, Copper, Iron Silicide (FeSi), Magnesium
Silicon Ferro-Alloys (FeSiMg), etc. All these sourced raw materials undergo
stringent chemical and physical analysis to check their productivity.
The
chemical tests conducted during the manufacturing process are Vacuum Emission Spectrometer (GNR Italy
make), PMT based 2 channels with digital remote display at furnace
platform, wet lab analysis of ferrous alloys, and smart lab-with
thermal analysis for cooling curve. A team of quality control professionals also performs
physical testing with 3000 kgs. Brinell hardness tester, 40 MT
computerized tensile testing machine with attached extensometer, and other technology based equipments.
Infrastructure
The
manufacturing plant of Tulsi Foundries has highly sophisticated
machinery and quality control equipment with the capacity of developing new
casting in bulk mode. We have high pressure vertical flask-less molding
line capable of producing up to 12 kgs. of castings with mold size of
500mm X 400mm. Our latest technology machines include AFS
Sieve Analyzer, Compatibility & Permeability Meter, Green Shear Strength Machine, Sand Analysis for VM, LOI, Wet Tensile Strength Machine, etc. All these machines and equipments are handled by the most dedicated team of engineers, technocrats and mechanics who
possess years of relevant experience in the industry. We plan to
install a high pressure molding line with maximum casting weight of 20
kilograms and mold size of 500mm x 620mm at our foundry in the
near future.
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